Oilfield services - The unsung masters of the oil industry - Oil firms you have

1970-01-01 02:00:00

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Jul 21st 2012 | ABERDEEN | from the print edition

A TECHNIQUE called directional drilling has transformed the energy business.

Fifteen years ago the best drillers could force a well-shaft into a gentle arc.

These days shafts can be drilled vertically to a depth of several kilometres

then made to turn sharply and continue horizontally for up to 12km (or 7

miles). Will Grace of Schlumberger, an oilfield services company, likens it to

dropping a plumb-line from the top of the Empire State Building and then

guiding it through the rear and front windscreens of every car parked in the

nearby streets.

Such technology vastly increases the area one rig can cover (see diagram). For

an illustration, Mr Grace points to squiggles and shadings on a computer screen

in one of the 34 offices Schlumberger operates in Aberdeen, a Scottish oil

city. The lines show the progress of a well completed for a Canadian oil firm a

few hours earlier. It is 13,000 feet (4,000 metres) deep and has been brought

to a halt 6,500 feet horizontally away from the rig, within three feet of its

target.

Instruments in the drill-string as formerly inflexible steel drill-shafts are

now called are meanwhile transmitting dozens of additional measurements: of the

radioactivity of the surrounding rock, its resistivity to electromagnetic

waves, and so on. In this case, the rock gives a low radioactivity reading,

which suggests that it is sand; its resistivity is high, which suggests it is

oil-bearing. This is wizardry that few firms can match. And probably none is a

regular oil company.

Oilfield services (OFS) firms such as Schlumberger are the unsung workhorses of

the oil industry. They do most of the heavy lifting involved in finding and

extracting oil and gas. They are far less well-known than the oil firms that

hire them, but immensely lucrative. Schlumberger, with headquarters in Paris

and Houston, earned profits of $5 billion on revenues of $40 billion last year.

Its market capitalisation has risen fourfold in the past decade, to $91

billion. That is bigger than several international oil companies, including ENI

($82 billion), Statoil ($75 billion) and Conoco-Philips ($71 billion).

Schlumberger s success highlights a shift in the balance of power between oil

companies and their flunkeys. Until the 1990s OFS companies were far smaller

and earned low margins on straightforward tasks, such as drilling vertical

wells. That has changed dramatically.

With the price of oil so high, firms are scrambling to pump it out of ever more

remote and costly crevices. Over the past decade the oil industry s annual

spending on exploration and production has increased fourfold in nominal terms,

while oil production is up by only 12%. The big services companies, which

invest heavily in technology (see chart), have been growing by around 10% a

year. According to McKinsey, a consultancy, OFS companies grossed around $750

billion last year.

OFS firms come in three flavours. Some make and sell expensive kit for use on

drilling rigs or the seabed. These include FMC, Cameron and National Oilwell

Varco, all $10-billion-plus companies. Some own and lease out drill-rigs. These

companies include Transocean, Seadrill, Noble and Rowan. The third group

carries out most of the tasks involved in finding and extracting oil. It is

dominated by four giants: Schlumberger, Halliburton, Baker Hughes, and

Weatherford International.

Most of these firms were relatively small until the 1980s, when several oil

companies decided that humdrum drilling chores were no longer worth doing

in-house. Oil was easy then. Drilling yielded low margins that did not justify

its claim on capital, so the oil majors outsourced it. This gave OFS firms

space to grow.

They grew even faster in the early 1990s, when a tightening oil market drove

demand for new technology. This led to breakthroughs in 3D seismology and

directional drilling. These breakthroughs allow oil to be sucked economically

from far beneath the ocean floor, and out of depleted and formerly abandoned

wells.

But such inventions do not come cheap. Schlumberger invests roughly $1 billion

a year in research and development, a level it maintained even during the slump

after the 2008 financial crisis. That is as much as the mighty ExxonMobil

spends; as a share of sales, five times more. The big OFS companies now

probably file more patent applications than the oil majors, whose technological

skills are largely interpretive. (For example, an oil major may decide where

and how to drill based on geophysical data provided by an OFS firm.)

The oil business is likely to grow even more dependent on brainy OFS firms.

Global production from mature oilfields is falling by between 2% and 6% a year.

In the North Sea it has declined by 6% a year on average since 1999. With

global demand for oil growing by 1-2% a year, there are persistent fears of a

supply shock. Hence the current high oil prices: even after a 20% fall in

recent months, Brent Crude is now around $100 a barrel. Oil firms are searching

harder in more remote places, such as the Arctic and the deep seas off Brazil.

Operating in such places will require yet more snazzy technology.

With hindsight, the oil companies decision to outsource the grubby bits of the

job looks like an opportunity squandered. It has also left the oil firms

hostage to the availability of increasingly expensive and sought-after

services, from advanced drilling to deepwater rigs, which a dwindling number of

OFS firms can provide.

There is, at present, still a fair amount of competition in most parts of the

services industry. Each big OFS firm has different strengths, and plenty of

smaller ones occupy specialised niches. Yet in some areas, especially the

geographically remote ones, the demand for complex services often outstrips the

supply.

Even worse for the likes of Exxon and BP, this has come at a time when

state-owned oil firms have been muscling onto the stage. In the past couple of

decades these national oil companies have claimed the best acreage in most old

oilfields. The OFS firms have helped them to do so. Where once the state-owned

giants hired oil majors to do the work, now they can manage projects themselves

and hire technical help directly from the services firms. This can sometimes

involve a limited sharing of risk between national and OFS firms, just as in a

regular joint venture between oil companies.

Schlumberger, for example, will agree to a measure of payment-for-performance

in big contracts. If it can drill more oil from a well than the contract says

it must, it charges a higher fee. Other services firms have gone further,

taking small equity stakes in exploration projects.

Some analysts wonder how all this might hurt the oil majors. A few decades ago

national oil companies had to turn to oil majors for the technology required to

get the stuff out of the ground. Today, oilfield service companies offer all

the necessary technology and are increasingly willing to take on some of the

same risks as an oil company, notes Marcel Brinkman of McKinsey.

Still, it would be wildly premature to bid Exxon adieu. Schlumberger s

performance-based contracts are a long way short of owning reserves something

the company says it will never do. It lacks the mammoth balance-sheet that oil

firms maintain to manage the huge risks in oil exploration. It also lacks Exxon

s expertise in managing huge projects. And it is reluctant to annoy its

customers by competing with them. Moreover, choosing where and how to explore

(another strength of the oil majors) is trickier than you might think.

Instead, Schlumberger is planning more of what it is best at: pushing the

technological boundaries of extracting the black stuff. It has recently been

busy making acquisitions including of Smith International, an American

drill-bit company, for $11.3 billion which have given it know-how in most

segments of exploration and production. It now hopes to re-engineer the entire

process.

The prize of increased efficiencies delivered in barrels of money, not oil

could be vast. A big deepwater drilling rig costs half a million dollars a day

to rent, and can take three months to drill a complicated well. Any OFS company

that can shave a few days off that time will be in the money. Drilling is

thrilling, and getting more so.

from the print edition | Business