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Tim Stanley's Custom Pickguard FAQ
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W.D. Music Products (formerly of Deer Park, NY) will do custom
pickguards from a tracing, or in-stock for nearly any guitar you have
ever heard of.  Lots of other build-your-own stuff too, though a bit
pricey IMHO.  According to netter Richard Couch <rcouch@symantec.com>:
WD is now at 4070 Mayflower Rd, Fort Myers FL 33916 ph# 813 337-7575.

Expect to pay as little as $25.00 for plain stock pickguards, and as
much as $50+ for fancy custom pickguards.  A Squire pickguard is
regarded as a custom item since there are so many versions of the
Squire.

The intersting thing about W.D. is that they can make any pickguard
for any guitar from patterns they already have in stock from about 40
colors (pearloids, solid, tortise, mirror, flags, leapord, tiger).  If
you send them a custom tracing, they will do it for a bit extra.  This
is what I did for two projects.  The price is a little high, the
quality is decent, the color selection is awesome.  Raw stock also
available for route-it-yourselfers.

Neither pickguard was *exactly* to the tracing - both were fine
though.  For custom pickgards, consider that they tape your tracing to
the pickguard raw stock and route it by hand.  They have to move the
router very smoothly and very rapidly.  Neck slots and bridge slots
are so smooth that they seem to be done with a real solid template.
As many netters have pointed out, it is hard to make a custom
pickguard and I have always had to do at least a bit of
trimming/filing/routing around the edges here and there to get the
right alignment/fit.

Tip #1) In one instance, I also routed a slanted bridge humbucker slot
myself.  The most important thing to know about this stuff is *IT IS
FLAMMABLE*.  It wants to burst into flames when you are working it
with a router - keep that router moving.  I am not kidding, this is
not like your Dad telling you not to play with matches or you will
hurt yourself.  Perhaps a ChemEng out there can tell us if the black
smoke will cause cancer instantly, or if takes several years.

Tip #2) On my custom second pickguard, I asked them *not* to route the
screw-holes.  Because I had learned that a bit of trimming is always
necessary to get the right alignment/fit, I also learned that the
screwholes they make from your tracing might not be in exactly the
right position w.r.t. the guitar body once everything if finished.
So, I made my own screw-holes after I got the pickguard to fit just
right.  For in-stock non-custom pickguards, your milage may vary,
and/or you may not care about new screwholes.

They have a very nice white pearloid, and gun-metal-blue pearloid
color.  These are the two colors I used.  Very sharp and distinctive
looking.

G'luck,

T

P.S. Stewart MacDonald's has in-stock replacement pickguards for many
common guitars/basses as well as blank material.

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Digest of related posts
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Date: Fri, 4 Nov 94 11:12:34 EST
From: Tom Ruscitti <truscitt@stat.psu.edu>
Message-Id: <9411041612.AA29954@student.stat.psu.edu>
To: tjs@eecs.umich.edu
Subject: L-7 pickguard

Here's a bit of info for your "pickguard FAQ."  I called W.D.
regarding my Gibson L-7's missing pickguard.  They said they probably
had a template but would still need a tracing to get it right.  A few
phone calls in search of a tracing led me to National Guitar Repair in
Tennessee (phone 615-662-1574).  They just said yep we make 'em and we
include hardware, too, and by the way, your L-7 had a black laminate
guard and not tortoise-shell like W.D. said.  For $75, which was
within the range W.D. quoted.  They seem to be knowledgeable,
no-bullshit folks, so we'll see how it looks when I get it.  Have you
had any dealings with them?

Tom

-- 

Tom Ruscitti                    Phone: 814-863-1276
Statistical Consulting Center   FAX:   814-863-7114
Penn State University           email: truscitt@stat.psu.edu